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Nickel Coating Custom Permanent Magnetic Assembly Suitable for High Temperature Applications from 20 to 500 Degree Celcius

Nickel Coating Custom Permanent Magnetic Assembly Suitable for High Temperature Applications from 20 to 500 Degree Celcius

자세한 정보
Magnetizationdirection:
Axial, Radial, Diametrical, Multi-pole
Color:
Black
Assemblymaterial:
Stainless Steel, Aluminum, Plastic, Custom Materials
Grade:
SmCo Magnet, Y25, Y30, Y32, Y35 Etc
Working Temperature:
20-500 Degree Celcius
Material:
Ferrite Magnet And Nylon
Type:
Permanent, Permanent
Magnetcoating:
Nickel-Copper-Nickel (Ni-Cu-Ni), Epoxy, Zinc, Gold, Silver
강조하다:

Nickel coating permanent magnetic assembly

,

High temperature permanent magnetic assembly

,

Custom magnetic assembly 500°C

제품 설명

Product Description:

The Custom Permanent Magnetic Assembly is an advanced magnetic solution designed to meet the diverse needs of various industries. Engineered with precision and flexibility, this product offers a wide range of customization options to ensure optimal performance in specialized applications. Whether your project requires unique shapes, sizes, or magnetic properties, our Custom Permanent Magnetic Assembly can be tailored to suit your exact specifications, providing a reliable and efficient magnetic component for your application.

One of the standout features of this Custom Permanent Magnetic Assembly is its processing service, which includes precise cutting techniques. This allows the magnetic assemblies to be crafted into complex and exact shapes required by modern technological applications. By utilizing advanced cutting processes, the product ensures high dimensional accuracy and superior surface finish, essential for seamless integration into devices where magnetism plays a critical role.

Customization is at the core of this product’s offering. The specifications are fully customizable, allowing clients to define the size, shape, magnetic strength, and other critical parameters. This flexibility makes the Custom Permanent Magnetic Assembly suitable for a wide array of applications, ranging from small-scale medical devices to large industrial motors. The ability to customize ensures that the magnetic assemblies deliver the best performance and longevity, tailored to the specific demands of each use case.

Operating temperature is a crucial consideration in many magnetic applications, and this Custom Permanent Magnetic Assembly is designed to perform reliably within a broad operating temperature range of -40°C to 150°C, depending on the magnet type used. This wide temperature tolerance makes it suitable for use in challenging environments, including automotive, aerospace, and industrial machinery, where temperature fluctuations are common. The ability to maintain magnetic properties across such a temperature spectrum ensures consistent performance and durability.

The product is widely applied across various industries and devices. It is commonly used in motors, where precise magnetic fields are essential for efficient operation and torque generation. In sensors, the Custom Permanent Magnetic Assembly provides accurate magnetic signals necessary for measurement and detection tasks. Magnetic couplings and magnetic bearings benefit from the assembly’s strong and stable magnetic properties, enabling frictionless and maintenance-free operation. Additionally, its use in medical devices underscores its reliability and safety in sensitive environments where precision is paramount.

The magnetic grades available for this product include SmCo magnets and various grades of Alnico Permanent Magnet such as Y25, Y30, Y32, Y35, and others. Samarium Cobalt (SmCo) magnets are known for their excellent temperature stability and corrosion resistance, making them ideal for high-performance applications. Alnico Permanent Magnet grades offer strong magnetic fields with good thermal stability, making them a preferred choice for a range of industrial and scientific uses. The availability of multiple grades ensures that customers can select the perfect magnetic material to match their application requirements.

Notably, the inclusion of Alnico Permanent Magnet in the product range highlights the commitment to providing high-quality, versatile magnetic assemblies. Alnico Permanent Magnets are prized for their high residual induction and ability to operate at elevated temperatures without significant loss of performance. This makes the Custom Permanent Magnetic Assembly especially suitable for applications that demand long-term reliability and stable magnetic output under varying environmental conditions.

In summary, the Custom Permanent Magnetic Assembly offers a comprehensive, customizable magnetic solution characterized by advanced cutting processing, a broad operating temperature range, and a variety of magnetic grades including SmCo and Alnico Permanent Magnet types. Its adaptability and robust performance make it an excellent choice for motors, sensors, magnetic couplings, magnetic bearings, and medical devices. By choosing this product, customers benefit from precision-engineered magnetic assemblies designed to meet the highest standards of quality and functionality, tailored specifically to their unique application needs.


Features:

  • Product Name: Custom Permanent Magnetic Assembly
  • Packing: Carton
  • Grade Options: SmCo Magnet, Y25, Y30, Y32, Y35, etc.
  • Color: Black
  • Assembly Materials: Stainless Steel, Aluminum, Plastic, and Custom Materials
  • Specifications: Fully customizable to meet specific requirements
  • Ideal for use in Electro Permanent Magnetic Chuck applications
  • High-quality Custom Permanent Magnetic Assembly designed for durability and performance
  • Compatible with various Electro Permanent Magnetic Chuck systems

Technical Parameters:

Color Black
Surface Treatment Nickel Coating Etc.
Working Temperature 20-500 Degree Celsius
Assembly Material Stainless Steel, Aluminum, Plastic, Custom Materials
Operating Temperature Range -40°C To 150°C (depending On Magnet Type)
Magnet Coating Nickel-Copper-Nickel (Ni-Cu-Ni), Epoxy, Zinc, Gold, Silver
Type Permanent, Permanent
Specifications Customize
Material Ferrite Magnet And Nylon
Processing Service Cutting

Applications:

The Custom Permanent Magnetic Assembly is a versatile and highly reliable solution designed to meet the diverse needs of various industries. With a robust working temperature range of 20 to 500 degrees Celsius, this product performs exceptionally well in both standard and high-temperature environments, making it suitable for applications requiring sustained magnetic strength under thermal stress. The permanent magnet assemblies are available with multiple magnetization directions, including axial, radial, diametrical, and multi-pole configurations, allowing for tailored magnetic field designs that optimize performance for specific tasks.

One of the key application occasions for the Custom Permanent Magnetic Assembly is in the manufacturing sector, where Injection Molded Magnets are widely used. These magnets, integrated into custom assemblies, enhance precision and durability in molding machines, ensuring consistent product quality. The ability to customize specifications means these magnetic assemblies can be engineered to fit seamlessly into existing equipment or new designs, providing flexibility and efficiency.

In metalworking and machining, the Custom Permanent Magnetic Assembly serves as an essential component in Electro Permanent Magnetic Chucks. These chucks rely on the permanent magnet’s strong and stable magnetic field combined with the ability to switch magnetism on and off electrically, improving workpiece holding power while reducing energy consumption. The high-temperature tolerance ensures that the magnetic assembly maintains its integrity even under the heat generated during intensive machining processes.

Additionally, the Custom Permanent Magnetic Assembly finds significant use in the production and application of Alnico Permanent Magnets, known for their excellent temperature stability and magnetic performance. Coatings such as Nickel-Copper-Nickel (Ni-Cu-Ni), epoxy, zinc, gold, and silver provide corrosion resistance and mechanical protection, extending the lifespan of the magnets in harsh operating conditions and various environmental exposures.

These magnetic assemblies are also ideal for use in sensors, motors, lifting devices, and magnetic separators where customized magnetic properties and shapes are crucial. The ability to choose specialized coatings and magnetization directions offers engineers and designers the flexibility to create innovative solutions that meet stringent performance and durability requirements across different industries.

In summary, the Custom Permanent Magnetic Assembly is a highly adaptable product engineered for high performance in demanding conditions. Its customizable nature, wide operating temperature range, and variety of coatings and magnetization options make it indispensable in applications involving Injection Molded Magnets, Electro Permanent Magnetic Chucks, and Alnico Permanent Magnets, among others, providing reliable magnetic solutions for modern industrial challenges.


Customization:

Our Custom Permanent Magnetic Assembly services offer extensive product customization to meet your specific requirements. We specialize in AlNiCo Permanent Magnets, providing tailored solutions for various applications including Interior Permanent Magnet Motor designs. Customers can choose from a wide range of magnet shapes such as ring, block, disc, arc, cylinder, and other custom shapes to fit precise engineering needs.

We offer multiple surface treatments to enhance durability and performance, including nickel coating and other specialized finishes. The magnet coating options include Nickel-Copper-Nickel (Ni-Cu-Ni), epoxy, zinc, gold, and silver, ensuring optimal protection and functionality in diverse environments.

Our magnets are designed to operate effectively within a temperature range of -40°C to 150°C, depending on the magnet type, making them suitable for demanding applications like Interior Permanent Magnet Motor systems. Additionally, the standard color for our magnetic assemblies is black, providing a sleek and professional appearance.

With our expertise in custom permanent magnetic assemblies, we are committed to delivering high-quality, reliable products that support advanced technologies and innovative motor designs.


Support and Services:

Our Custom Permanent Magnetic Assembly product is designed to meet your specific application requirements with high precision and reliability. For technical support, our team of experts is available to assist you with product selection, customization options, and troubleshooting to ensure optimal performance.

We provide comprehensive services including design consultation, prototyping, testing, and quality assurance to deliver magnetic assemblies tailored to your needs. Our manufacturing process adheres to strict quality standards, ensuring durability and consistent magnetic properties.

Should you require assistance with installation, maintenance, or performance optimization of your Custom Permanent Magnetic Assembly, please refer to the detailed product documentation or contact our support team for expert guidance.

We are committed to delivering exceptional service and support to help you achieve the best results with our magnetic assembly solutions.


Packing and Shipping:

Each Custom Permanent Magnetic Assembly is carefully packaged to ensure maximum protection during transit. The product is first wrapped in anti-static bubble wrap to prevent any damage from shocks or vibrations. It is then placed in a sturdy, custom-sized cardboard box designed to minimize movement inside the package.

For added safety, foam inserts or cushioning materials are used to secure the magnetic assembly and prevent any impact damage. The packaging is clearly labeled with handling instructions, including “Fragile” and “Keep Away from Electronics,” to ensure proper care during shipping.

All shipments are tracked and insured to guarantee delivery and provide peace of mind. We work with reliable carriers to offer timely and secure delivery worldwide. Upon receipt, customers are advised to inspect the package for any visible damage and report any issues immediately.

Our packaging and shipping process is designed to maintain the integrity and performance of your Custom Permanent Magnetic Assembly from our facility to your doorstep.


FAQ:

Q1: What materials are used in the Custom Permanent Magnetic Assembly?

A1: Our Custom Permanent Magnetic Assemblies are typically made from high-quality rare earth materials such as neodymium (NdFeB), samarium cobalt (SmCo), or ferrite, depending on the specific application requirements.

Q2: Can the magnetic strength be customized for my application?

A2: Yes, the magnetic strength can be tailored to meet your specific needs by adjusting the size, shape, and grade of the magnets used in the assembly.

Q3: What shapes and sizes are available for the Custom Permanent Magnetic Assembly?

A3: We offer a wide range of shapes and sizes including rings, blocks, discs, cylinders, and custom geometries based on your design specifications.

Q4: Are these magnetic assemblies resistant to demagnetization?

A4: Our Custom Permanent Magnetic Assemblies are designed to have strong resistance to demagnetization, especially those made from high-coercivity materials like neodymium and samarium cobalt.

Q5: How precise are the manufacturing tolerances for these magnetic assemblies?

A5: We maintain strict manufacturing tolerances to ensure consistent performance, typically within ±0.05 mm, but tighter tolerances can be accommodated upon request.